Educ. Reso. for Part. Techn. 014Q-Rhodes
<http://www.erpt.org/014Q/rhoe-00.htm>
Copyright © 2001 Martin Rhodes, Licensed to ERPT

Pneumatic Transport of Powders, by Martin Rhodes

-- 2: The choking velocity in vertical transport --


We will see in section 4 that the total pressure drop across a length of transport line has in general six components:
      1. pressure drop due to gas acceleration
      2. pressure drop due to particle acceleration
      3. pressure drop due to gas-to-pipe friction
      4. pressure drop related to solid-to-pipe friction
      5. pressure drop due to the static head of the solids
      6. pressure drop due to the static head of the gas


Fig. 3. Phase diagram for dilute phase vertical transport, showing the general relationship between pressure gradient p / L and gas velocity for a vertical transport line.

Curve AB represents the frictional pressure loss due to gas only in a vertical transport line.

Curve CDE is for a solids flux of G1.

Curve FG is for a higher feed rate G2.

At point C the gas velocity is high, the concentration is low, and frictional resistance between gas and pipe wall predominates. As the gas velocity is decreased the frictional resistance decreases, but since the concentration of the suspension increases the static head required to support these solids increases. If the gas velocity is decreased below point D then the increase in static head outweighs the decrease in frictional resistance and p / L rises again.

In the region DE the decreasing velocity causes a rapid increase in solids concentration and a point is reached when the gas can no longer entrain all the solids. At this point a flowing, a slugging fluidized bed is formed in the transport line. The phenomenon is known as "choking" and is usually attended by large pressure fluctuations. The choking velocity, UCH is defined as the lowest velocity at which this dilute phase transport line can be operated at the solids feed rate G1. At the higher solids feed rate, G2, the choking velocity is higher. The choking velocity marks the boundary between dilute phase and dense phase vertical pneumatic transport. Note that choking can be reached by decreasing the gas velocity at a constant solids flow rate, or by increasing the solids flow rate at a constant gas velocity.

It is not possible to theoretically predict the conditions for choking to occur. However, many correlations for predicting choking velocities are available in the literature. Knowlton (1986) recommends the correlation of Punwani (1976), which takes account of the considerable effect of gas density. This correlation is presented below:

(Eq. 1 and Eq. 2)

where
      CH is the voidage in the pipe at the choking velocity UCH
      p is the particle density
      f is the gas density
      G is the mass flux of solids (= Mp / A)
      UT is the free fall or terminal velocity, of a single particle in the gas
(Note that the constant is dimensional and that S.I. units must be used).

Equation 1 represents the solids velocity at choking and includes the assumption that the slip velocity USLIP is equal to UT (see section 4 below for definition of slip velocity). Equations 1 and 2 must be solved simultaneously by trial and error to give CH and UCH.


Go to previous section | next section