Educ. Reso. for Part. Techn. 014Q-Rhodes
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Copyright © 2001 Martin Rhodes, Licensed to ERPT

Pneumatic Transport of Powders, by Martin Rhodes

-- 4: Fundamentals --

In this section we generate some basic relationships governing the flow of gas and particles in a pipe.

4.1 Gas and particle velocities

We have to be careful in the definition of gas and particle velocities and in the relative velocity between them, the slip velocity. The terms are often used loosely in the literature and are defined below.

The term superficial velocity is also commonly used. The superficial gas velocity is defined as:

(Eq. 4) Ufs = [volume flow of gas] / [cross sectional area of pipe] = Qf / A

The superficial solids (particles) velocity is defined as:

(Eq. 5) Ups = [volume flow of solids] / [cross sectional area of pipe] = Qp / A

where subscript "s" denotes superficial and subscripts "f" and "p" refer to the fluid and particles respectively. The fraction of pipe cross-sectional area available for the flow of gas is usually assumed to be equal to the volume fraction occupied by gas, that is, the voidage or void fraction . The fraction of pipe area available for the flow of solids is therefore (1 - ).

And so, actual gas velocity,

(Eq. 6) Uf = Qf / [A ]

and actual particle velocity,

(Eq. 7) Up = Qp / [A (1 - )]

Thus superficial velocities are related to actual velocities by the equations:

(Eq. 8) Uf = Ufs /

(Eq. 9) Up = Ups / (1 - )

It is common practice in dealing with fluidization and pneumatic transport to simply use the symbol U to denote superficial fluid velocity. This practice will be followed in this chapter. Also, in line with common practice, the symbol G will be used to denote the mass flux of solids, that is, G = Mp/A, where Mp is the mass flow rate of solids.

The relative velocity between particle and fluid Urel is defined as:

(Eq. 10) Urel = Uf - Up

This velocity is often also referred to as the "slip velocity" USLIP.

It is often assumed that in vertical dilute phase flow the slip velocity is equal to the single particle terminal velocity UT.


4.2 Continuity

Consider a length of transport pipe into which are fed particles and gas at mass flowrates of Mp and Mf respectively. The continuity equations for particles and gas are:

For the particles:

(Eq. 11) Mp = A Up (1 - ) p

For the gas:

(Eq. 12) Mf = A Uf f

Combining these continuity equations gives an expression for the ratio of mass flow rates. This ratio is known as the solids loading:

This shows us that the average voidage at a particular position along the length of the pipe, is a function of the solids loading and the magnitudes of the gas and solids velocities for given gas and particle density.


4.3 Pressure drop

In order to obtain an expression for the total pressure drop along a section of transport line we will write down the momentum equation for a section of pipe.


Fig. 5: Section of conveying pipe:
basis for momentum balance

Consider a section of pipe of cross-sectional area A and length L inclined to the horizontal at an angle and carrying a suspension of voidage . The momentum balance equation is:

Therefore,

where Ffw and Fpw are the gas-to-wall friction force and solids-to-wall friction force per unit volume of pipe, respectively.

Rearranging Equation 11 and integrating assuming constant gas density and voidage

Readers should note that Equations 4 to 15 apply in general to the flow of any gas-particle mixture in a pipe. No assumption has been made as to whether the particles are transported in dilute phase or dense phase.

Equation 15 indicates that the total pressure drop along a straight length of pipe carrying solids in dilute phase transport is made up of a number of terms:

(1) pressure drop due to gas acceleration
(2) pressure drop due to particle acceleration
(3) pressure drop due to gas-to-wall friction
(4) pressure drop related to solid-to-wall friction
(5) pressure drop due to the static head of the solids
(6) pressure drop due to the static head of the gas

Some of these terms may be ignored depending on circumstance. If the gas and the solids are already accelerated in the line, then the first two terms should be omitted from the calculation of the pressure drop; if the pipe is horizontal, terms (5) and (6) can be omitted. The main difficulties are in knowing what the solids-to-wall friction is, and whether the gas-to-wall friction can be assumed independent of the presence of the solids; these will be covered in section 5 below.


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